Realtime automated
‍production monitoring

Build and track your loss tree leading to production stoppages

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Transforming factory operations made simple and scalable

Works with equipment of any type and age

Productivity data derived from electric current supplied to individual machine.
Additional data from machine control signals without complex PLC integrations.

Get answers not data

AI Assistant keeps analyzing data 24 x7 to pick up trends and improvement opportunities.
Opportunity Dashboard highlights improvement opportunities.

Speed to value

Hardware installation in minutes not days
Less than 2 weeks for solution go-live

Features you can’t deny

Machine Status

At a glance Quickly see which machines are in production, and which machines need attention and why. Understand reason needing attention be it stopp ages, slow production speed or machine health alerts.

Machine Downtime reasons

Easily view all stoppages when machine idle or stopped and capture reasons. Finally get accurate understanding of lost production time and capacity

Hourly Progress Tracker

Deep dive into an equipment performance and issues for the current shift, to take timely corrective actions.

Real-Time AI Alerts

Get alerted for issues related to downtime, energy waste, production speed, repetitive failures. The right people are always notified to give you peace of mind

Analytics and Reports

Enable data-driven decision-making by providing timely insights rather than waiting for a few days. Out-of-the box reports and analytics.

Energy Insights

Insights to reduce your energy per tonne

Automated production speed capture

Get automated parts and cycle time reducing manual data capture.

All the A’s for your Q’s

Everything you need to know about the product

Still have a question?

Can’t find the answer you’re looking for?

Is energy data the only source for our FactoryOps solution?

That is the main source of data for us to determine utilization of equipments, and in some cases even cycle time and parts. End of the day we ensure the right and accurate data capture for determining cycle counts and cycle time for your operations.

What about Asset Health, is that using energy as the only source of data for predicting asset health?

We have off-the-shelf solution for motor and gear box monitoring using energy signature analysis (ESA). But we also look at other data points, as needed. Our CTO has a Ph.D in AI for predicting remaining useful life, and the our platform delivers a high level of accuracy

How can energy data be used for predicting health of anything beyond a motor, like a gear box?

Energy Signature Analysis can be successfully used for predicting issues in the motor and transmission drive. Our CTO, Sivam who has a Ph.D in this area will be glad to get onto a call to discuss your asset reliability issues and advise a good way forward.

Is FactoryOps suitable only for old equipments?

No. While it is true that FactoryOps is particularly useful where equipments do not have any PLC but we have customers also with modern equipments but wanting the benefit of 1X infrastructure (energy meter) and 3X benefit across production, asset health and energy. Contact us if you are curious, and we can discuss use cases of how this is helping enterprises and might still be a good fit for you.

Do you do energy audit? How will I know what ROI I can expect by way of Energy Savings?

Yes through our partners, we can get a Energy Audit conducted. The findings will cover both digital and non-digital opportunities for driving energy savings. By linking benefit areas to the platform you will roll-out you can have a clear business case for investment.

Do you only provide software and not the hardware?

Zolnoi offers an end to end solution, off the shelf industry leading hardware deployed at your site, and then a cloud-based platform. We optimize your upfront investment by using your plant’s existing energy meters where possible.

How can I be assured of reliability of the platform? Data loss was an issue we faced in previous attempts to roll out such systems?

Firstly the infrastructure both at site and cloud is resilient to manage for network issues at remote factories, including dual SIM coverage, Wifi/Ethernet facility, and storage on gateway if network drops temporarily ensuring that there is no data loss. Combine that with warranty for hardware, guaranteed uptime for service, data security you can be sure of a reliable service.

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